AW-3270C Automatic Winding Machine

Automated winding for cylindrical supercapacitor production

The Automatic Winding Machine for 60130 Supercapacitor Manufacturing is designed for precise winding of cathode and anode electrode sheets together with separator material into cylindrical jelly-roll assemblies. In this process, the cathode, anode, separator, and tape materials are loaded, aligned, and then wound according to pre-set product parameters. The system integrates automatic tension control, deviation correction, foil detection, length and diameter control, tape application, and short-circuit testing to improve winding consistency and reduce process variation in cylindrical cell manufacturing.

Key specifications and features

• Suitable for 60130 supercapacitor manufacturing and other cylindrical cell winding processes
• Cathode and anode single-piece length: 1000-6000 mm
• Cathode and anode width: 80-160 mm
• Cathode and anode thickness: 100-320 µm
• Separator width: 80-160 mm
• Separator thickness: 16-50 µm
• Power supply: AC380V ±10%, 50 Hz, 10 kW
• Compressed air requirement: 0.45-0.6 MPa, 100 L/min
• Equipment size: 2500 × 1700 × 2000 mm
• Equipment weight: approximately 3000 kg
  
  

Why this system is useful in battery and supercapacitor labs

For researchers and pilot-scale manufacturers, winding quality strongly influences cell uniformity, internal resistance, and downstream assembly yield. This machine supports reproducible electrode handling for cylindrical supercapacitor and related battery formats, helping teams move from manual assembly towards more controlled, scalable production. It is especially useful in workflows that also include slurry mixing, coating, slitting, drying, electrolyte filling, sealing, and electrochemical testing.

Why choose ScienceGears

ScienceGears supports battery and electrochemistry laboratories across Australia and New Zealand with application-focused equipment selection, integration advice, and access to related systems such as battery cyclers, potentiostats, electrode processing tools, and cell assembly equipment. This helps researchers build a more complete and technically aligned energy-storage workflow from materials preparation through to final electrochemical evaluation.