M-DP-200 Semi-Automatic Battery Stacking Machine

The DP-200 Semi-Automatic Battery Stacking Machine is designed for laboratory and pilot-scale stacking of pouch-cell electrodes using a controlled Z-fold separator lamination process. It supports consistent layer build-up of cathode, separator and anode sheets to form repeatable stacked assemblies for lithium-ion batteries and supercapacitors.

Working principle

Operators place pre-cut cathode/anode electrodes while the machine advances and folds the separator into a Z-shaped pathway. A fixed travel mechanism and programmable cycle count help standardise stacking sequences, improving alignment repeatability and reducing manual handling variability during pouch-cell prototyping.

Key specifications

• Stacking layer size (L × W): 0–200 mm × 0–200 mm
• Max separator roll outer diameter: Ø250 mm
• Fixed travel distance: 400 mm
• Travel cycles: 1–9999 cycles (settable)
• Power supply: AC 110–220 V (customisable), 50 Hz ±10%
• Power consumption: 100 W
• Compressed air: 0.25–0.55 MPa (40–80 psi)
• Machine size (L × W × H): 650 × 400 × 700 mm; Weight: 40 kg
• Warranty: 1-year limited warranty with lifetime support
  
  

Typical applications

• Stacked pouch-cell R&D (Li-ion, Na-ion, solid/semi-solid concepts)
• Supercapacitor electrode/separator stacking trials
• Parameter optimisation for stacking sequence, layer count and separator feeding
  
  

Why choose ScienceGears

ScienceGears supports Australian and New Zealand research teams with fit-for-purpose battery manufacturing equipment, plus practical guidance on upstream and downstream workflows. This stacker pairs naturally with related lab tools such as electrode cutting/die tools, ultrasonic tab welding, pouch sealing and electrolyte filling systems, and battery cyclers/potentiostats for formation and electrochemical characterisation.