DL-60-100 Pouch Cell Semi-automatic Winding Machine

Precision winding for pouch and prismatic cell assembly

The DL-60-100 Pouch Cell Semi-Automatic Winding Machine is designed for precision winding of lithium-ion pouch or prismatic cell electrodes and is also suitable for selected supercapacitor manufacturing workflows. In this process, the cathode, anode and separator are guided into the winding zone and rolled into a consistent jelly-roll structure under controlled mechanical motion. Stable winding is essential because core alignment, separator placement and repeatable tension directly influence cell uniformity, internal resistance and downstream assembly quality.

Working principle and key performance

This semi-automatic system combines manual material loading with automated winding functions to improve repeatability while keeping operation practical for pilot lines and small production environments. The machine uses a single-needle winding structure and is configured to support automatic winding, automatic needle change, automatic adhesive tape termination and automatic blanking. By changing the winding blade or needle setup, the platform can be adapted for different cell formats within its working range.

Key specifications include

• Voltage supply: AC 110/220 V, 50/60 Hz
• Power: 1000 W
• Compressed air: 0.4-0.6 MPa
• Winding needle width: 17-60 mm
• Separator width: 30-100 mm
• Electrode width: 30-98 mm
• Electrode length: 350-1500 mm
• Termination tape width: 10-20 mm
• Capacity: 4-7 ppm, depending on electrode length
• Dimensions: 1670 × 1420 × 1660 mm
• Weight: 800 kg
  
  

Compatibility and applications

This machine is well suited to:

• Lithium-ion pouch cell core winding
• Prismatic wound cell development
• Supercapacitor electrode winding
• Battery pilot-line process development
• Research and pre-production cell assembly

It is compatible with slitted electrode sheets, separator rolls and termination tape within the specified dimensional range. It can also integrate well within a broader battery workflow that includes electrode coating, slitting, tab welding, vacuum sealing, formation testing and battery cyclers.

Why choose ScienceGears

ScienceGears supports researchers, engineers and battery developers across Australia and New Zealand with fit-for-purpose battery manufacturing equipment, electrochemistry systems and application guidance. For teams building complete battery R&D or pilot-line capability, this winding machine can be paired conceptually with related ScienceGears categories such as battery cyclers, potentiostats, glovebox-compatible tools and advanced characterisation platforms.